Dry Disconnect Couplings are available in sizes from ¾” up to 6” and in a wide range of materials and seals to be the given choice for almost any application.
The self sealing design of the Dry disconnect couplings guarantees both the highest level of safety and also the quickest way of connecting and disconnecting.
Mann Tek has knowledge from design, production and marketing of DD Couplings® since 1977.
DD Couplings®, Dry Disconnect Couplings, are designed for quick and spill free connection and disconnection of hoses and pipelines. They are used by producers of ink, adhesives, fatty acids, pharmaceuticals, liquid soaps, petroleum, chemicals, agricultural and a wide variety of caustic products and speciality acids.
Dry Disconnect Couplings, also mentioned as dry break couplings and dry break coupler, can be found in a lot of various applications such as handling toxic chemicals, fuels etc. to transferring clean water, due to the wide range of materials, connections and sealing types Dry Disconnect Couplings are flexible enough to suit almost any application. The newest variant are LNG couplings (Cryogenic coupling).
DD Couplings® are especially needed in areas of zero tolerance spillage when your product:
- is of high value
- requires costly environmental methods of cleaning-up in case of spillage
- is expensive to reprocess or dispose of
- is hazardous to the environment
- can cause a health risk
- is prone to accidental spillage and product loss
DD Couplings® are in use in installations all over the world, especially where certification is a prerequisite and are certified by TÜV, Apragaz, Veritas, TDT, plus regionally required approvals.
The Dry Disconnect Coupling function
When connecting the Dry Disconnect Coupling the hose unit will slide easily over the tank unit. The three rollers engage in the three slots.
To allow the hose unit to lock, rotate the hose unit clockwise approximately 100° whilst gently pushing towards the tank unit.
To stop the flow and unlock the units, reverse the procedure.
Unique Design Gives Several Advantages
Easy to handle
Push and turn – free flow.
Turn and pull – closed.
Time saving
No need to drain hoses or pipe systems.
Economical
No loss or spillage of liquids at connection or disconnection.
Safe
The valve cannot be opened until the unit is coupled.
Environmentally friendly
Accidental spillage eliminated.
Reliability
No loss or spillage of liquids at connection or disconnection.
1" (Ø56 MM) DRY DISCONNECT COUPLING
CONNECTION
3/4", 1" and 1 1/4" in BSP, NPT and Flanged inlet
APPLICATION
For industrial process plant, road and rail tankers, IBC containers, Pharmaceutical and Petrochemical industries etc.
Recommended for all types of mini bulk liquid product transfer, including container and drum filling, or on any application where spillage needs to be minimized.
MEDIA
Petroleum products: Gasoline, diesel, oil etc. Chemical products:Ethylene Oxide, Propylene Oxide, Acrylonitrile, Butadiene, Ammonia, Vinyl Chloride, Toluene, Xylene, Sulphuric, Acid, Phenol etc.
SEAL
Standard seals in FPM (Viton®), EPDM, Chemraz®, Kalrez®, NBR (Nitrile). Other materials on request.
HIGH FLOW RATE/ LOW PRESSURE DROP
Allows maximum product transfer with minimal losses.
RECOMMENDED MAXIMUM FLOW VELOCITY
15 m/s (fuel).
INTERCHANGEABILITY
Compatibility with other existing brands e.g. TODO-matic and Fulcrum couplings.
HOSE UNIT WITH INTEGRATED SWIVEL
All hose units are designed with Integrated Swivel
SELECTIVITY
Avoid mixing products:
To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available.
2" (Ø70 MM) DRY DISCONNECT COUPLING
CONNECTION
1½" and 2" in BSP, NPT and Flanged inlet.
APPLICATION
For industrial process plant, road and rail tankers, ISO containers, IBC containers, Pharmaceutical, Aviation fuel bunkering and Petrochemical industries or on any application where spillage needs to be minimized.
MEDIA
Petroleum products: Gasolin, diesel, oil etc. Chemical products:Ethylene Oxide, Propylene Oxide, Acrylonitrile, Butadiene, Ammonia, Vilyl Chloride, Toluene, Xylene, Sulphuric, Acid, Phenol etc. Gas. Other: AdBlue ®/ Diesel Exhaust Fluid (DEF) from Blue1 USA.
SEAL
Standard seals in FPM (Viton®), EPDM, Chemraz®, Kalrez®, NBR (Nitrile). Other materials on request.
HIGH FLOW RATE/ LOW PRESSURE DROP
Allows maximum product transfer with minimal losses.
RECOMMENDED MAXIMUM FLOW VELOCITY
15 m/s (fuel).
INTERCHANGEABILITY
Compatibility with other existing brands e.g. TODO-matic and Fulcrum couplings.
HOSE UNIT WITH INTEGRATED SWIVEL
All hose units are designed with Integrated Swivel
SELECTIVITY
Avoid mixing products:
To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available.
2½" (Ø105 MM) DRY DISCONNECT COUPLING
CONNECTION
2½" and 3" in BSP, NPT and Flanged inlet.
APPLICATION
The 2" (105 mm) DDCoupling is recommended for road tanker bottom loading for a varity of fluids, ISO containers, Aviation fuel bunkering or on any application where product contamination and spillage needs to be minimized.
MEDIA
Petroleum products: Gasolin, diesel, oil etc. Chemical products:Ethylene Oxide, Propylene Oxide, Acrylonitrile, Butadiene, Ammonia, Vilyl Chloride, Toluene, Xylene, Sulphuric, Acid, Phenol etc.
Gas
SEAL
Standard seals in FPM (Viton®), EPDM, Chemraz®, Kalrez®, NBR (Nitrile). Other materials on request.
HIGH FLOW RATE/ LOW PRESSURE DROP
Allows maximum product transfer with minimal losses.
RECOMMENDED MAXIMUM FLOW VELOCITY
15 m/s (fuel).
INTERCHANGEABILITY
Compatibility with other existing brands e.g. TODO-matic and Fulcrum couplings.
HOSE UNIT WITH INTEGRATED SWIVEL
All hose units are designed with Integrated Swivel
SELECTIVITY
Avoid mixing products:
To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available.
3" (Ø119 MM) DRY DISCONNECT COUPLING
CONNECTION
3" in BSP, NPT and Flanged inlet
APPLICATION
The 3" (119 mm) DD Coupling is recommended for similar applications to the 2½" (105 mm) range, but where higher loading rates are required. Especially in rail tankers, marine tankers, ISO containers, Aviation fuel bunkering and related activities or on any application where product contamination and spillage needs to be minimized.
MEDIA
Petroleum products: Gasolin, diesel, oil etc. Chemical products:Ethylene Oxide, Propylene Oxide, Acrylonitrile, Butadiene, Ammonia, Vilyl Chloride, Toluene, Xylene, Sulphuric, Acid, Phenol etc.
Other: AdBlue ®/ Diesel Exhaust Fluid (DEF) from Blue1 USA.
SEAL
Standard seals in FPM (Viton®), EPDM, Chemraz®, Kalrez®, NBR (Nitrile). Other materials on request.
HIGH FLOW RATE/ LOW PRESSURE DROP
Allows maximum product transfer with minimal losses.
RECOMMENDED MAXIMUM FLOW VELOCITY
15 m/s (fuel).
INTERCHANGEABILITY
Compatibility with other existing brands e.g. TODO-matic and Fulcrum couplings.
HOSE UNIT WITH INTEGRATED SWIVEL
All hose units are designed with Integrated Swivel
SELECTIVITY
Avoid mixing products:
To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available.
4" (Ø164 MM) DRY DISCONNECT COUPLING
CONNECTION
4" in BSP, NPT and Flanged inlet.
APPLICATION
The 4" (Ø164 mm) is recommended loading/unloading of Road and Rail tanker, aviation refueller, ISO containers etc. Also recommended for Offshore Supply Vessels, ship to shore transfer, ship to ship transfer and ship to rig transfer or on any application where spillage needs to be minimized.
MEDIA
Petroleum products: Gasoline, diesel, oil etc. Chemical products:Ethylene Oxide, Propylene Oxide, Acrylonitrile, Butadiene, Ammonia, Vinyl Chloride, Toluene, Xylene, Sulphuric, Acid, Phenol etc.
SEAL
Standard seals in FPM (Viton®), EPDM, Chemraz®, Kalrez®, NBR (Nitrile). Other materials on request.
HIGH FLOW RATE/ LOW PRESSURE DROP
Allows maximum product transfer with minimal losses.
RECOMMENDED MAXIMUM FLOW VELOCITY
15 m/s (fuel).
INTERCHANGEABILITY
Compatibility with other existing brands e.g. TODO-matic and Fulcrum couplings.
HOSE UNIT WITH INTEGRATED SWIVEL
All hose units are designed with Integrated Swivel
SELECTIVITY
Avoid mixing products:
To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available.
6" (Ø238 MM) DRY DISCONNECT COUPLING
CONNECTION
6" in BSP, NPT and Flanged inlet
APPLICATION
The 6" (Ø238 mm) is recommended for marine bunkering, ship to shore transfer, ship to ship transfer and ship to rig transfer or on any application where spillage needs to be minimized.
MEDIA
Petroleum products: Gasoline, diesel, oil etc. Chemical products:Ethylene Oxide, Propylene Oxide, Acrylonitrile, Butadiene, Ammonia, Vinyl Chloride, Toluene, Xylene, Sulphuric, Acid, Phenol etc. Other: Drilling mud, Barite, Methanol, Potable Water, Waste Water.
SEAL
Standard seals in FPM (Viton®), EPDM, Chemraz®, Kalrez®, NBR (Nitrile). Other materials on request.
HIGH FLOW RATE/ LOW PRESSURE DROP
Allows maximum product transfer with minimal losses.
RECOMMENDED MAXIMUM FLOW VELOCITY
15 m/s (fuel).
INTERCHANGEABILITY
Compatibility with other existing brands e.g. TODO-matic and Fulcrum couplings.
HOSE UNIT WITH INTEGRATED SWIVEL
All hose units are designed with Integrated Swivel
SELECTIVITY
Avoid mixing products:
To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available.
8" (Ø272 MM) DRY DISCONNECT COUPLING
CONNECTION
8" in BSP, NPT and Flanged inlet.
APPLICATION
The 8" (Ø272 mm) is recommended for marine bunkering, ship to shore transfer, ship to ship transfer and ship to rig transfer or on any application where spillage needs to be minimized.
MEDIA
Petroleum products: Gasoline, diesel, oil etc. Chemical products:Ethylene Oxide, Propylene Oxide, Acrylonitrile, Butadiene, Ammonia, Vinyl Chloride, Toluene, Xylene, Sulphuric, Acid, Phenol etc. Other: Drilling mud, Barite, Methanol, Potable Water, Waste Water.
SEAL
Standard seals in FPM (Viton®), EPDM, Chemraz®, Kalrez®, NBR (Nitrile). Other materials on request.
HIGH FLOW RATE/ LOW PRESSURE DROP
Allows maximum product transfer with minimal losses.
RECOMMENDED MAXIMUM FLOW VELOCITY
15 m/s (fuel).
HOSE UNIT WITH INTEGRATED SWIVEL
All hose units are designed with Integrated Swivel
SELECTIVITY
Avoid mixing products:
To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available.
COUPLING MATERIAL
|
MAXIMUM WORK PRESSURE
(BAR)
|
MAXIMUM WORK PRESSURE
(PSI)
|
TEST PRESSURE
(BAR)
|
TEST PRESSURE
(PSI)
|
MINIMUM BURST PRESSURE
(BAR)
|
MINIMUM BURST PRESSURE
(PSI)
|
---|
1" Aluminium | 16 | 232 | 24 | 348 | 80 | 1160 |
1" Brass | 16 | 232 | 24 | 358 | 80 | 1160 |
1" Stainless Steel | 25 | 363 | 38 | 544 | 125 | 1813 |
1" Titan | 25 | 363 | 38 | 544 | 125 | 1813 |
1" Hastelloy | 25 | 363 | 38 | 544 | 125 | 1813 |
1" Peek | 6 | 87 | 9 | 131 | 30 | 435 |
2" Aluminium | 16 | 232 | 24 | 348 | 80 | 1160 |
2" Brass | 16 | 232 | 24 |
358
| 80 | 1160 |
2" Stainless Steel
|
25
| 363 |
37,5
| 544 | 125 | 1813 |
2" Titan |
25
| 363 |
37,5
| 544 | 125 | 1813 |
2" Hastelloy |
25
| 363 |
37,5
| 544 | 125 | 1813 |
2" Peek | 6 | 87 | 9 | 131 | 30 | 435 |
2½" Aluminium | 16 | 145 | 15 | 218 | 50 | 726 |
2½" Brass | 16 | 232 | 24 | 348 | 80 | 1160 |
2½" Stainless Steel
| 25 | 363 | 38 | 544 | 125 | 1813 |
2½" Titan | 25 | 363 | 38 | 544 | 125 | 1813 |
2½" Hastelloy | 25 | 363 | 38 | 544 | 125 | 1813 |
2½" Peek | 6 | 87 | 9 | 131 | 30 | 435 |
3" Aluminium | 10 | 145 | 15 | 218 | 80 | 726 |
3" Brass | 16 | 232 | 24 | 348 | 80 | 1160 |
3" Stainless Steel | 25 | 363 | 38 | 544 | 125 | 1813 |
3" Titan | 25 | 363 | 38 | 544 | 125 | 1813 |
3" Hastelloy | 25 | 363 | 38 | 544 | 125 | 1813 |
3" Peek
| 6 | 87 | 9 | 131 | 30 | 435 |
4" Aluminium | 10 | 145 | 24 | 218 | 80 | 726 |
4" Brass | 16 | 232 | 24 | 348 | 80 | 1160 |
4" Stainless Steel | 25 | 363 | 38 | 544 | 125 | 1813 |
6" Aluminium | 10 | 145 | 15 | 218 | 80 | 726 |
6" Stainless Steel | 16 | 232 | 24 | 348 | 80 | 1160 |
8" Aluminium | 10 | 145 | 15 | 218 | 50 | 726 |